Unanticipated maker downtime is expensive and nerve-wracking. Regular, proactive servicing, problem surveillance, as well as predictive upkeep, can help avoid this.
Yet, what are the essential things that can go wrong in machinery maintenance? Just how can companies boost their maintenance management?
Machinery Maintenance Failures and How to Avoid Them
Missing Out on Information
Service workers frequently must hang out, searching for extra information. Required information concerning the equipment or a particular component, such as documents, distribution documents, components summaries, pictures, and illustrations, are not maintained in a central location and are usually kept in a place away from the machine be serviced.
Thus, the service professional or maintenance person is not spared the endless march from the control center to numerous offices to dig up all requisite details. This costs a vital time.
Everybody speaks about digitalization and digitization, IoT, Sector 4.0, and Smart Manufacturing facility, yet rarely does anyone live it!
Already, most logbooks are, in 95% of cases, not digitized. We are speaking about a physical notebook placed next to the maker. These are also commonly not filled inappropriately or in maintaining with a method. The access is typically questionable, the handwriting hard to review– or the entire notebook may even get lost. Consequently, all info about occurrences, irregular measurements, and comparable is pretty much lost to posterity.
Wrong Replacement Parts
Components must be changed occasionally. However, what if something fails in the identification of the necessary part? 80% of all elements can be understood conveniently using an on-the-job internet website. If this falls short, things obtain instead more cumbersome.
Components will undoubtedly have to be accessed or removed from the machine; associates are consulted and avoid moving on with their tasks. The device producer is contacted, and considerable research study needs to be carried out combining through distribution papers a range of internet forums. In the meantime, the maker is faulty and provides no outcome.
The Replacement Component is not in Stock
Let us say the right component is lastly identified after a lot of running around; however, it is not in stock. This results in further expenses in terms of workforce as well as financially. The part must be ordered, and the device needs to be temporarily repaired and launched once more to stop further downtime with an associated expense. Once the replacement component has been delivered, we are back to square one: the device needs to be switched off, the feature removed, and changed.
No Condition Surveillance
Permanent condition surveillance offers much more protection, more profitability, more versatility, and even more openness. You can keep an eye on your devices 24/7 and continually review their condition. This creates the best basis for predictive upkeep assessments and techniques. In turn, you will undoubtedly take advantage of maximum device run-time and reduced expenses for the life of the machine.