Learn How to Maintain Your Waterjet Cutter

One effective measure to know that you have a top of the line waterjet cutter system is that it should be capable of handling a sundry of materials for cutting with extremely high pressure of water. This is the method of choice in the industry when handling materials the cutting of which could hurt its integrity and quality due to its sensitivity to high temperature.

For instance, if you want to process rubber, glass, metal alloys like titanium and stainless steel — you can do so in a more efficient manner with a water jet machine. Such materials are typically process cut using this method. It allows you to obtain dimensional accuracy of ±0.005 inches.

Utilizing supersonic water means the machine blades will not need sharpening. Additionally, toxic fumes, dust, and a host of other environmental factors are alleviated when compared to other material cutting methods.

Proper Maintenance is Crucial

Wrong handling and lack of proper care and maintenance for these pieces of cutting equipment can bring about inaccurate production, heightened use of consumables, and can you guess the worst-case scenario? It can even lead to complete and utter machine failure.

Increased water usage and acquisition of replacement parts are likely to drive up the maintenance cost of your equipment. Inaccurate dimensions for the parts and operational downtime often lead to loss of business.

Manufacturers of waterjet cutter systems recommend that after use, the equipment and its components should be cleaned thoroughly. Or have it as part of its routine maintenance done at specified intervals. As always, maintenance and repairs should always be conducted in a clutter-free and clean environment.

Pump and Table Maintenance

Water jet cutting machines come in several different styles and each of which necessitates their respective maintenance protocols. If you own one, it is paramount to familiarize yourself with what goes well with your system, since that is the only way you can prolong its service life and optimize its use and benefits.

A waterjet system that can provide you with the same nozzle power with the help of the lower-pressure pump will likely necessitate less amount of maintenance and the odds of needing to replace high-pressure components will be minimal, too.

A pump machine may be capable of delivering 55,000 to 60, 000 psi. Sometimes, you are on the practical side of things and more economical to just run it at that level of pressure only.

waterjet cutter

The higher the pressure, the more likely that your check valves, seals, swivels, hoses, on/off valves and other similar components will wear out faster. Hence, it is of prime importance that we heed and follow every manufacturer prescribed maintenance routines and procedures for your machine since this is the only guaranteed way your business can veer away from unplanned downtime and optimize the use and the benefits that your system has to offer.

A direct-drive pump is much easier and simpler to understand when compared to intensifier pumps. Aside from that, they are also preferred than many others because they are far easier to troubleshoot and maintain.

Several pump styles come with a 1,000 hours of preventive-maintenance interval. Fabrication shops need to inspect pumps now and then, and see to it also that high-pressure plumbing doesn’t have leaks.

If leaks are affirmatively present, address it immediately. Otherwise, leaks that are left on their own and not addressed rightly will likely render damage to the systems. The worst part is it may render your machines beyond fix.

Current Challenges in MIMO Antenna Designs

A good percentage of new wireless networks today are using the technology that helped in the design and implementation of MIMO antennas. MIMO stands for Multiple-In-Multiple-Out, and this technology is offering the promise of elevating your device’s wireless performance.

But the thing is, every implemented system comes with their own share of positive and negative aspects.

With every modern wireless communication system, we have today, the major area of concern would always have something to do with the surge on the demand for channel bandwidth and high data rate.

The vast majority of applications for wireless communication systems are undergoing a quick shift towards MIMO technology from SISO or single input and single output and single input multiple output systems or SIMO. This induces a spike on the demand for multiple antenna integration in a user’s equipment.

What has attracted the attention and interest of many researchers to improve bandwidth, channel capacity, polarization diversity, gain, and reduction of coupling between elements is MIMO antenna development and the evaluation of its performance for a wide range of wireless communication terminals.

Such systems are also requiring a multiple-element antenna or MEA to be minimized. This way it can become fittingly suited in the robust and compact user equipment, supporting multi-band operation for the reusability of the equipment in many different regions of the world.

When it comes to conceiving ideas for novel antenna systems and development, antenna systems designers have enough vacuum for new generation networks. This can be realized by making necessary improvements in the multiband resonance and impedance bandwidth.

Besides, enhancing the radiation pattern diversity will help in lowering the correlation coefficient and thus will hopefully make a great improvement in the MIMO antennas performance

Various designers made significant proposals involving the use of different techniques in designing new antennas at the microwave band range of interest, where the main focus of the research is to improve the channel capacity by pulling down the correlation coefficient and increase the isolation among multi-element antennas.  

Another key challenge for portable devices is the size. We would never need a MIMO portable device that comes with a diameter of 13 inches. It is safe to say then that there are several pitfalls and trade-offs. Well, known MIMO antenna configurations implemented in smartphones are MIMO cube elements, composite frame antennas, or planar inverted F’s. There may be a need to jump through many hoops just so we could make these elements get working. 

The major challenge for MIMO is making these elements act as separate and independent antennas. The spacing must be made close together to make them work together as if they are one and a single entity.

In an effort to segregate the MIMO elements and by the end of it achieve significant increases in data rate, exotic techniques that involve neutralizing and phasing may be attempted or employed.  

MIMO technology holds the promise of delivering outstanding improvements in the area of data transmission’s speed. In the future, we can anticipate witnessing several antenna scheme innovations to make up for the perceived pitfalls.

Right this very moment, access points are available with MIMO transmission streams. Deployed portable devices come with 2-3 MIMO streams. As we further push for greater speeds, there is no way for us to tell where this technology will be taking us to. Innovative antenna designs are likely going to tip the scales, along with the knowledge of the basics of antenna technology of a system designer, for an even more successful MIMO deployment.

Buy an Absorbent Mat While Saving Money

Today’s bad economic climate forces many individuals to budget much more effectively. Nevertheless, choosing an absorbent mat purely on a great cost does not always change into cost savings. The smarter option is sturdy and quality, mats, saving you the time, energy, and cash in the end.

Choosing a high-quality absorbent mat created especially to meet your needs is an excellent solution that offers value. The suggestions below show just how choosing quality over price absorbents matter to help save you cash.

absorbent mat

Absorbent Mat Selection Tips

1. Quality is probably the Best Value, Durability is the Key

Selecting a quality Absorbent Mat is going to ensure durability, therefore better value for cash. Quality mats will not rip, tear or maybe fray even when saturated and can be resilient enough to manage pedestrian, vehicle, and workplace traffic without falling apart. Strong, sturdy mats last longer, therefore fewer mats are used by you and spend money and time replacing them. This means that employees can concentrate on the primary day-to-day responsibilities of theirs.

2. Retention is equally as Crucial as Absorbency

Selecting a high mat is a good idea but higher retention is additionally essential in determining just how many mats you make use of and cash you save. Mats with much better liquid distribution and retention will not leave behind liquids or maybe fiber residue so slippery spills disappear quickly making cleanup easier. Considerable retention, as well as absorbency, means less mat will be worn, saving you cash on use and disposal price and shorter time is going to be invested in changing out mats.

3. Hide the Leaks and Spills for Extended Mat Life

Several clients toss their absorbents before they’re employed to total capacity. The color of the mats makes it possible to make certain they’re completely saturated before they’re thrown away. Deep colored mats, for instance, brown or grey conceal spills for a cleaner look so the mats remain on the task and appear cleaner longer. What this means is less mat will be utilized and extra cash will be saved by the organization of yours. One method to ensure that your organization is not throwing mats out way too soon would be to “Rummage into your Rubbish.” Look in your bin to ensure absorbents are now being used to optimum absorbency.

4. Use only What you Need

Absorbent mat pads, as well as rolls, are available in different sizes and even some come with easy tear perforations, therefore you make use of just what you need. And, by making use of less mat you save much more money. Additionally, they are available in different weights, so if a heavyweight mat is not necessary, go for a lighter weight choice. Deciding on the appropriate mat for the application of yours is going to ensure that the mat is highly utilized to its full potential.

Providing the proper security tools and standard health and safety checks are going to help to minimize slip-and-fall accidents and save your business money by reducing employee’s compensation bills and keeping employees healthy and on the task. Bundles of rags in addition to tattered cardboard contained hazardous slip and trip hazards since they don’t lie flat on the floor and therefore are ineffective at soaking up fluids. Absorbent mats lie flat so employees will not trip and fully absorb liquid.

Absorbent Mat: Keeping the Floor Protected and Clean

We all know that industrial facilities can be very messy, but this is just the same as with other places where a lot of work is being done. With different liquids that could spill into the floor more than you’d like, accidents resulting from slip and fall are likely to take place sooner or later. Good thing there are various ways to avoid such a problem. One of them is the use of an absorbent mat.

Indeed, the solution to such a problem can be very simple as protecting the walkways and hallways by covering them with mats. The mats will not just protect you from any liability problem that could result from accidents, the best part is they can keep the facility neat and clean. But how does it happen?

wet floor

Absorbent Mat: A Simple Solution that Makes a Big Difference

Protect the Floor

With the use of these mats, the floor will get easily worn out from so much traffic. Whenever liquids spill, they won’t ruin the floor. Just imagine how expensive it would to remove deep stains from the floor or have them repaired.

Absorbs Liquids and Avoids Accidents

Aside from keeping the floor clean, mats also help avoid problems that could be caused by liquid spills. It’s a given that liquids can make floors slippery. As a result, the floor becomes a place that waits for an accident to happen.

If this happens in your company, this would mean that your company will be liable if anyone gets injured by a walkway in the walkways and hallways of the facility. You will not only be facing the damages, but this could also mean bad publicity for the reputation of your company. The use of mats can help prevent the problem as they could instantly take care of the spill. The best part is it’s easy to clean them and whenever necessary, you can replace them.

Finding the Best One for your Needs

It is important that you a good mat for your needs. It should be made of high-quality polypropylene that was recycled, making it an environmental-friendly choice. It should also have acrylic fibers for more durability. The mats you choose should be a real powerhouse that will be capable of withstanding heavy foot traffic and should absorb chemicals and liquids.

Your mat should be one that should be used not just in the walkways and hallways, but even under machines. There are various kinds of mats that you can choose from- from the most basic ones to those that are extra durable and UV-resistant.

There are also kinds of mats that are the most durable and toughest. They have a backing that is non-penetrable and have non-skid features. The best thing is, you can choose to cut mats in any length you want to suit your needs. Click here for more benefits of absorbent mats.